Air Compression Leg Massager ODM for EU Health Brand

Private-mold air compression recovery massager developed for a German health brand — from industrial design to certified mass production.

Client Background

A German health brand planning to launch its own-brand recovery product line for Amazon EU and offline pharmacies.

Challenges

1. Needed a distinctive appearance in a market full of look-alike products
2. Full EU compliance: CE (EMC + LVD per EN 60335-1 / EN 60335-2-32), RoHS
3. Required adjustable pressure and multiple massage modes — not a fixed single pattern
4. Retail-ready: custom packaging, multi-language manual, FBA-compatible cartons

Our Solution

1. Private mold: industrial design + 45-day mold development; T1–T3 sample iterations on appearance, button layout and air-valve position
2. Firmware: re-programmed pump & valve control — 6-chamber sequential compression, pressure adjustable in 5 levels, 3 modes × 3 intensities, 20-min auto shut-off; quiet pump below 45 dB
3. Compliance: full CE technical file (EMC + LVD) and RoHS documentation; wellness positioning with no medical claims, keeping it out of EU MDR scope
4. Retail-ready: custom color + logo, retail gift box, DE/EN manuals, FBA carton spec

Results & Outcomes

• Launched on Amazon DE/FR and in offline pharmacies in the same quarter
• First order 2,000 pcs; repeat order (+3,500 pcs) after three months
• 100% function + pressure calibration test before shipment, DOA below 0.5%
• Mold 45 days; sample 15 days; mass production 32 days

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